|
What is Ultrasonic Cleaning ?
When Ultrasonic waves of sufficient amplitude are introduced into a
liquid, the result is
cavitations of the liquid at the "rarefaction" or low pressure
points of the sound waves,
As waves pass by a given point in the liquid, low pressure areas are
replaced by high
pressure or " Compression" areas. Cavitations bubbles
produced under rarefaction
implode during compression, resulting in the production of extremely small
but highly
intense shock waves radiating from the point of implosion. It is
these high intensity shock
waves that do most of the cleaning job.
|
|
|
Single
Stage Ultrasonic Cleaners |
ULTRASONIC CLEANING SYSTEMS TYPICAL APPLICATIONS OF ULTRASONIC
CLEANING.
| * |
Degreasing, De-rusting,
De-carbonising, De-scaling
And De-Radio activation. |
| * |
Removal of Solder Flux From Assembled Printed
Circuit Boards. |
| * |
Removal of Polishing Lapping and Buffing Compounds
from, Cutlery, Silicon, Slices in Semiconductor. |
| * |
Cleaning Meter Assembles Viz Voltmeters, Ammeters
Etc. |
| * |
Cleaning of Miniature Relays. Rotary Switches
And Similar Electronic
Components During Manufacture. |
| * |
Cleaning Jewellery and Precious Metal Parts Viz
Platinum and Silver Contacts. |
| * |
Maintenance Cleaning of Instruments and Meters
Viz, Watt meters
House Service Meters. |
| * |
Cleaning in Engineering Industries, Plating Shops,
Electronic Industries,
Press-Parts. Casting & Forgings. |
| * |
Removal of Brazing and Welding Fluxes And Heat
Scale. |
| * |
Heat Treatment Scales. |
| * |
Plating Salts. |
| * |
Hospital or Medical Equipments. Surgical
Tools, Instruments,
Hypodermic Syringes & Needles. |
| * |
Standard Range Covered by us helps every jeweller
to obtain much desired shine on gold silver & artificial
jewellery. |
| * |
Mechanical assembles can be cleaned without
dismantling. |
| * |
Removal of Dust; Detergents and silicon grease from
potentiometer
components. |
| * |
Grinding Abrasives over mechanical parts, oil,
grease stains, resins,
oxides rust & store dusts. |
ADVANTAGE IN ULTRASONIC INDUSTRIAL CLEANING :-
* Thoroughly cleans intricate parts inaccessible to mechanical
method.
* Increases cleaning speed for both aqueous cleaning and solvent
vapour degreasing.
* Saves in energy costs, labour, floor spare, chemicals &
solvents with consistency
in cleaning quality.
* Avoid direct worker contact with hazardous cleaning solvents
* Improve cleaning quality avoids high percentage rejection.
Ultrasonic Cleaner
:-
PZT Sandwich Transducers are bonded to bottom or sides of S.S.
Cleaning Tanks.
A solid state Power Generator produces powerful Ultrasonics oscillations
which are
converted at high efficiency into mechanical vibrations. This causes
violent distension
and contraction of cleaning fluids giving rise to millions of microscopic
vacuum bubbles
which forms and collapse at the same rate and produce a byproduct known as
" CAVITATION " It produces intense scurbbing action throughout
the liquid thereby
rapidly and efficiently removing contaminants even from the intricate
parts of the
components.
STANDARD ULTRASONIC CLEANING SYSTEMS.
| Type |
Average Power
( In Watts. ) |
Tank Capacity
( In Litres ) |
Tank Size
( L X W X H ) in mm |
| UTS - 100 |
100 |
1.5 |
100 X 150 X 100 |
| UTS - 120 |
120 |
3 |
150 X 150 X 150 |
| UTS - 250 |
250 |
7.5 |
250 X 200 X 150 |
| UTS - 500 |
500 |
30 |
400 X 300 X 250 |
| UTS - 750 |
750 |
40 |
450 X 350 X 250 |
| UTS - 1000 |
1000 |
96 |
600 X 400 X 400 |
| UTS - 1500 |
1500 |
162 |
800 X 450 X 450 |
| UTS - 2000 |
2000 |
225 |
900 X 500 X 500 |
| UTS - 5000 |
5000 |
648 |
1200 X 900 X 600 |
| Cleaning Frequency |
20 + 3 KHZ For Maximum Cavitation &
Vigorous cleaning
or 40 + 3 KHZ For small & dedicate parts cleaning
|
| Input Supply |
230 V AC, 50 C/S |
OUR SPECIAL CLEANING SYSTEMS :-
* Ultrasonic Cleaning System using alkaline, organic
or any other suitable solvent
* Multistage Ultrasonic Vapour Degreasing System
* On Line Ultrasonic Cleaning System for Strips, Wires & tubes.
* Multistage Cleaning equipments for cleaning of medical, surgical
& scientific instruments.
* PLC - controlled automatic Material Handling System for custom
designed cleaning
systems for various applications.
* Special purpose High pressure Spray Jet Cleaning Equipment.
* Custom built cleaners for every industries with special
accessories like Filtration, Oil
Skimming, Chemical Dozing, Dunking, Basket Rotating,
Hot Air / Vacuum Drying.
Applications :-
Automobiles Parts :-
Pistons, Valves, Fuel Injectors, Carburetors, Bearing, filters, Engine
block, Shock absorbers
parts, Power steering parts, different engine parts.
Electronics
:-
Printed Circuit Boards, Electronic assemblies, Semiconductors,
components, Capacitors,
Rotary switches, C.R.T. components.
Refrigeration Compressor Parts :-
Compressor all parts - Crank case, Crank Shaft, Valve Plate, Cage
bearing, Stator, Rotor,
Compressor shell etc.
General :-
Pumps, Vacuum Valves, Cutlery, Silverware, tools, dies, moulds,
casting, spray guns etc.
|
